A working maintenance program is a must if you are looking to run a successful production plant. The maintenance program helps in full-time productivity as it prevents downtimes. It also acts as a safety measure as it helps detect hazards then eliminate them before accidents occur.
So far, maintenance programs like predictive or preventive maintenance are some of the most popular. They manage the operations by looking into the various tasks and schedules. Precision equipment maintenance, however, is the use of preventive maintenance and more. It involves implementing consistent, precise, and effective maintenance best practices.
If properly implemented, precision maintenance provides similar results irrespective of the one performing it. It increases efficiency, by reducing vibrations and maintenance costs. Expect to see the results immediately and keep on in the future. It thus reduces the possibility of asset breakdown leading to downtime.
Important factors of precision maintenance
For precision maintenance to work perfectly, several factors must align. Some of these factors include;
Proper and accurate documentation to limit the possibility of errors.
Educated and highly trained employees to implement the various best practices of the program. Employees who know machines are the best in implementing the program.
Simple and effective workflow makes it easy for the employees to follow the maintenance guidelines for the proper implementation.
You need good quality inventory to ensure preciseness and an error-free process when implementing the program.
Allow full access to the inventory and any other necessary equipment by the technicians. They can also access the asset history and manual. Precision maintenance depends on the correct application, and these tools will only aid the technicians better.
The root cause analysis is essential in precision maintenance. Solving a problem without understanding the causes sets you up for its occurrence. For this maintenance repair and operations, you have to observe and eliminate the root cause of every issue.
High-quality materials. Everything about precision maintenance is to ensure you have the best quality of the produce. It requires you to use the highest quality maintenance materials and tools for the needed results.
Benefits of precision maintenance program
Even though demanding, precision maintenance comes with several benefits. It is the reason it has grown in popularity among the various production plants. Some of its benefits are;
Precision maintenance is the best way to ensure your assets operate optimally. The maintenance increases the efficiency in high speeds and top-quality products. You also don’t have to worry about low stuttering machines after some time, instead, the machines are more boosted.
Downtime whether planned or unplanned affects the companies’ productivity. It reduces the produce from the company which leads to loss of revenue. The same applies to loss of market when the company fails to deliver on orders.
With the other maintenance procedures, the company is likely to experience extended downtimes. This is different from precision maintenance that has a working blueprint. You don’t need any special technicians to repair damages. Instead, any of the well-trained employees can apply the knowledge to get systems running again.
Production plants keep on changing to match various advancements in the industry. Such upgrades might mean an overhaul of the existing maintenance program. The changes however do not affect precision maintenance in any way. The system is ever upgrading to match every need of the company. As such, you can always stay rest assured that you are applying the current best practices.
A sudden breakdown has a massive ripple effect on production. It can halt the usual work procedure and hinder the production of new items. The breakdown also impacts the inventory as you might have to stop producing one product and opt for another during the breakdown period.
Precision maintenance is all you need for the best quality products. It ensures optimum production as you don’t have to worry about sudden breakdowns and downtimes.